A lathe is a machine tool that
rotates the work piece against a tool. The spindle is the part of the lathe
that rotates. It is driven by an
electric motor through a system of belt drives and gear trains. Its rotational
speed is controlled by varying the geometry of the drive train.
Computer-controlled (numerically
controlled, NC, CNC) lathes incorporate a computer system to control the
movements of machine components by directly inserted coded instructions in the
form of numerical data. A CNC lathe is especially useful in contour turning
operations and precise machining. A CNC
lathe is essentially a turret lathe. The major advantage of these machines is
in their versatility - to adjust the CNC lathe for a different part to be
machined requires a simple change in the computer program and, in some cases, a
new set of cutting tools.
Computer numerical controlled
(CNC) lathes are rapidly replacing the older production lathes (multispindle, etc.) due to their ease of
setting, operation, repeatability and accuracy. They are designed to use modern
carbide tooling and fully use modern processes. The part may be designed and
the tool paths programmed by the CAD/CAM process or manually by the programmer
and the resulting file uploaded to the machine, and once set and trialed the
machine will continue to turn out parts under the occasional supervision of an
operator.
The machine is controlled
electronically via a computer menu style interface; the program may be modified
and displayed at the machine, along with a simulated view of the process. The
setter/operator needs a high level of skill to perform the process, however the
knowledge base is broader compared to the older production machines where
intimate knowledge of each machine was considered essential. These machines are
often set and operated by the same person, where the operator will supervise a
small number of machines (cell).
The design of a CNC lathe varies
with different manufacturers, but they all have some common elements. The
turret holds the tool holders and indexes them as needed, the spindle holds the
workpiece and there are slides that let the turret move in multiple axis
simultaneously. The machines are often totally enclosed, due in large part to
occupational health and safety (OH&S) issues.
With rapid growth in this
industry, different CNC lathe manufacturers use a different user interface
which sometimes makes it difficult for operators as they have to be acquainted
with them. With the advent of cheap computers, free operating systems such as
Linux, and open source CNC software, the entry price of CNC machines has
plummeted
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